SOLUTIONS
Design & Engineering Services
From concept to completion, Velosity seamlessly executes your projects with unmatched expertise and capabilities, specializing in medical device manufacturing. Our success is driven by industry-leading design support and engineering services that ensure precision and efficiency at every stage.
Velosity offers fully integrated solutions, addressing challenges from design for manufacturability to every aspect of the manufacturing process. Engaging our team early in the design phase contributes to successful product execution and cost-containment. This early collaboration allows us to identify potential design improvements, optimize manufacturability, and ensure a smooth, efficient production process.
Our comprehensive services are tailored for a range of industries, including defense, medical, and industrial applications. As a trusted partner, Velosity delivers cost-effective, high-quality tooling solutions designed to meet the unique demands of each project.
WHAT WE OFFER
- DFM (Design for manufacturability) assistance
- Mold simulation
- Tooling design and manufacture
- Process development
- Validation / PPAP
- Program management
- Custom engineered solutions
DESIGN SUPPORT & ENGINEERING
Program
Management
At Velosity, we approach every project as a collaborative team effort, becoming an extension of your organization. Our experienced engineering professionals leverage their expertise and your unique product requirements to develop solutions that exceed expectations in medical device manufacturing and other industries we serve.
This commitment to collaboration fosters better communication, enhanced efficiency, and the delivery of superior results. By working closely with our clients, Velosity ensures a deep understanding of your needs and provides innovative, high-quality solutions tailored to your specific challenges.
DESIGN SUPPORT & ENGINEERING
Accelerated Engineering Solutions
To better support our customers facing engineering challenges, Velosity has expanded its engineering services beyond standard Design for Manufacturability (DFM) support. Our accelerated engineering solutions are designed to streamline your projects and bring your products to market faster.
Our accelerated engineering solutions include:
- Design for Manufacturability (DFM) Support
Expertise in thermoplastic and silicone injection-molded products, as well as simple to moderately complex assemblies, ensuring optimal design for efficient production. - Database Modification
Expedite tooling and product release with Velosity’s database modification services, reducing time to market and improving project efficiency. - Material Selection
Leverage our extensive knowledge of thermoplastic, elastomeric, and silicone materials to select the best resin options for your application, ensuring performance and reliability.
Velosity’s enhanced engineering services are tailored to overcome constraints and deliver high-quality results quickly and effectively.
DESIGN SUPPORT & ENGINEERING
Tooling Design & Manufacture
Selecting the right tooling for your application depends on various factors, including part volumes, complexity, design confidence, material selection, and product lifecycle. Velosity’s team will help you navigate these considerations to determine the best tooling solution for your needs:
- Lower Volumes: Master unit die (MUD) systems may be an ideal choice.
- Similar Part Designs and Materials: Family tools can streamline production.
- Similar Part Designs and Different Materials: Interchangeable mold inserts may provide versatility.
- High-Volume Projects: Multi-cavity molds and hot runner systems can optimize efficiency.
- High-Cost Raw Materials: Creative tool design solutions can reduce waste and control costs.
Whatever your requirements, Velosity is committed to helping you select and implement the most effective tooling solutions to ensure the success of your project.
DESIGN SUPPORT & ENGINEERING
Design for Manufacturability
Velosity is a world-class leader in mold design and manufacturing, delivering custom solutions tailored to meet your specific requirements. Our engineers and project teams excel in providing Design for Manufacturability (DFM) and Design for Assembly (DFA) support, with a particular focus on medical device manufacturing.
We collaborate closely with you to recommend design enhancements, component consolidation, and other strategies to reduce costs, optimize part performance, and improve manufacturability. This approach enables a smooth transition from design through qualification, validation/PPAP, and into full production.
Velosity is also highly proficient in using Moldflow and similar molding simulation software to predict flow patterns and identify potential mold filling issues, such as sink marks or areas of high stress. Addressing these concerns early in the design phase saves time and reduces costs, ensuring efficient, high-quality production outcomes.
DESIGN SUPPORT & ENGINEERING
Process Development
At Velosity, our process development team excels in applying Scientific Injection Molding (SIM) principles to deliver exceptional results. The journey begins with effective Design for Manufacturability (DFM), which drives superior tooling design and lays the foundation for robust process development. This comprehensive approach ensures the production of high-quality, reliable products that meet and exceed expectations.
DESIGN SUPPORT & ENGINEERING
Validation
At Velosity, we offer comprehensive validation and qualification support tailored to your needs. Whether following customer-defined protocols, Velosity-developed protocols, or collaboratively developed protocols, our team ensures a seamless and thorough validation process.
From metrology and component qualification to full IQ (Mold Development), OQ (Process Development), and PQ (Process Verification) validation, Velosity leads the charge in delivering best-in-class support. Our commitment to precision and reliability ensures your products meet the highest standards at every stage of the validation process.
