SOLUTIONS
Tool Design &
Manufacture Services
For over 50 years, Velosity has earned the trust of the most demanding customers in the industry—mold by mold.
We are the partner our customers rely on for their most challenging and complex tooling and mold component needs, with specialized expertise in medical device contract manufacturing. Our experienced design and engineering team leverages advanced technology and best-in-class equipment to deliver precision and excellence in every project.
At Velosity, we prioritize your needs by providing meticulous consultation, attention to detail, and personalized services tailored to your specific requirements. Precision molds lead to precision components, and our commitment to quality ensures superior results every step of the way.
With a proven reputation built on trust, Velosity is the go-to choice for customers seeking unparalleled tooling and mold solutions. Our ability to tackle even the most demanding challenges reflects our dedication to delivering results that exceed expectations.
MOLD TYPES
- Thermoplastic injection
- Elastomeric injection
- Silicone
- Multi-cavity
- Multi-shot
- Micro molding
- Metal injection (MIM)
- Unscrewing
- Stack
- Multi-component
- Insert molding
TOOL DESIGN & MANUFACTURE
Advanced Tool Making
Velosity’s team of highly skilled engineers and mold makers utilizes the latest CAD/CAM systems to meet the evolving needs of our customers. Our expertise extends across all phases of project development, including part design refinement and mold design. By providing creative input and collaborative support, we help optimize product costs and overall outcomes. Velosity’s experienced engineers and mold makers offer valuable insights to ensure the best possible decisions are made, delivering superior results for every project.
With vertically integrated tooling resources, Velosity operates one of the largest captive tool shops in the United States. Our expansive capacity enables us to produce hundreds of tools each year, whether for use in our molding machines or yours. Experience the benefits of streamlined processes, precision engineering, and cost optimization with Velosity’s advanced toolmaking capabilities.
TOOL DESIGN & MANUFACTURE
Mold Making
Velosity has built a strong reputation for manufacturing molds designed to run millions of cycles with precision and reliability. Our unwavering attention to detail and disciplined manufacturing practices ensure the production of precision components that deliver the advantage of full interchangeability.
These benefits translate to:
- Lower maintenance costs
- Increased mold life
- Decreased cycle times
- Consistent product quality
At Velosity, we are committed to providing mold solutions that enhance performance and deliver long-term value for our customers.
TOOL DESIGN & MANUFACTURE
Thermoplastics & Elastomers
Velosity designs and builds tooling to support products utilizing thermoplastic and elastomeric materials. These materials meet the diverse needs of many industries, including medical devices, defense, and aerospace applications. Whether engineering-grade or non-engineering-grade materials are required, Velosity delivers tooling solutions that ensure precision, quality, and performance.
TOOL DESIGN & MANUFACTURE
Silicone
Velosity specializes in designing and manufacturing silicone molds for industries including medical device, industrial, and defense.. Our expertise enables us to help customers create hard-to-build silicone parts while enhancing product design for improved manufacturability.
Velosity has developed and manufactured our own cold deck systems to ensure precision and efficiency in silicone molding. Silicone injection molding offers many advantages, including:
- Reduced cycle times
- Controlled flash
- The capability to produce over-mold components
- Multi-shot silicone components
TOOL DESIGN & MANUFACTURE
Conformal Cooling
Velosity leverages conformal cooling technology to optimize the production of plastic parts with complex geometries, such as those with thin walls or intricate features that are challenging to cool evenly. Our experienced engineers utilize state-of-the-art techniques during the mold-building process to design cooling channels that closely follow the contours of the part surface.
This advanced cooling method promotes faster and more uniform temperature control, efficiently conducting heat away from the plastic part. The result is reduced cycle times, improved part quality, and enhanced production efficiency.
Benefits of conformal cooling include:
- Reduced cycle times
- Higher quality parts
- Less raw material usage
TOOL DESIGN & MANUFACTURE
Multi-Shot
Velosity specializes in designing and manufacturing various types of molds requiring over-molding or multi-shot injection molding processes. It is an efficient and cost-effective method for molding plastic parts with two or more plastic resins or colors in one operation and Velosity has the experience in designing and building high-quality molds for these specific applications.
By involving Velosity early in the Design for Manufacturing (DFM) process, our engineers can help consolidate part numbers, improving efficiency and reducing costs. With extensive experience in designing and building high-quality multi-shot tooling, Velosity is equipped to meet the demands of even the most intricate applications.
TOOL DESIGN & MANUFACTURE
Metal Injection Molding
Metal Injection Molding (MIM) combines the best of plastic injection molding and powdered metallurgy to enable the production of precise, complex parts in large quantities. Velosity is a trusted expert in manufacturing high-precision, tight-tolerance, and complex MIM tooling, producing numerous MIM tools annually for customers in industries such as medical and defense.
Our advanced capabilities include the ability to sample molds in the green state, allowing for early evaluation and optimization before full-scale production. These tools are ultimately shipped to our customers for high-volume manufacturing and post-molding processing. With over 20 years of experience in MIM tool production, Velosity continues to deliver quality and reliability for some of the most demanding applications.
TOOL DESIGN & MANUFACTURE
Mold Building
Velosity began as a mold builder in 1965, and we have maintained that core capability ever since. Having multiple tooling shops within our organization provides us with complete control over the tooling design and manufacturing process. Whether you need a single cavity or multi-cavity mold, you have the confidence in knowing that we are able to control things every step of the way.
In addition, we are able to perform real-time mold maintenance to keep our production facilities running. We also have one of the most rigorous mold maintenance programs that helps extend the life of your tooling assets. This level of expertise and control significantly sets us apart from the competition.
